| Kenneth Michael Guitars est.1978 |
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1. Manual fretting requires an area where there is room for a stool, a very solid bench and good lighting. The board must be clamped to the bench, move the clamps as you progress. Trying to fret a moving board is futile. I use a 99 cent hammer – it is polished a little. A brass hammer will damage fret wire almost as bad, so I do not see the need to spend the extra $$$. A brass hammer will certainly work fine. A mis-directed blow is doing the damage not the hammer. BUT, to get the beauty and playability the frets will have to be completely leveled, crowned and dressed. I pre-cut my frets to length, do not skimp --- cut them about ½ too long it may cost a few extra cents but you will not be sorry, in the long run it makes things much easier. |
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| 2. Start on the edge farthest away, make sure the wire is in perfect alignment with the slot than tap in the end |
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| 3. Work across toward yourself tapping the wire into the slot – do not hammer! Strike down with no recoil. Keep the wire centered in the slot and it will seat as you progress. Do a re-tap working from the center out to the edges. |
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| 4. When you have the wire seated tap the ends of the wire at a slight downward angle |
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| 5. Notice how much the wire overhangs. |
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| 6. To use my method you will need to fabricate a backer board. Mine is an old defective fret board. You can cut a piece of ¼ inch Masonite or plywood the same size as the fingerboard. Next epoxy two pieces of 1/8 “ brass rod to the edges of the board. That’s it --- this board allows you to apply pressure to the outside ends of the fret wire. When a fret lifts it is almost always at the ends. We are going to take that out of the equation. |
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| 7. Clamp the backer to the fret board aligning the edges. |
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| 8. Clamp the whole thing in a vise. I like to sit down for this part of the operation. |
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| 9. You are going to need a small bottle of CA (super glue thin) I get mine from Tower Hobbies. And a fine applicator tip. Skipping this step is gambling -- like not taking preventive medications. Plus it adds to the sonic integrity to the instrument. |
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| 10. Apply a tiny drop of CA at each fret slot -- both FB edges. |
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| 11. The CA will dry pretty quick --- but make sure. Using a fine blade razor saw trim each fret wire flush to the edge of the fingerboard. Wire nippers are tempting but do not use them. (The voice of bad experience) |
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| 12. This device is a shooting board. Simply a 12 X 30 inch piece of MDF with a 1 ½ inch board screwed to the edge. Glue a piece of 150 grit sand paper to the 1 ½ inch board before assembly. This tool can even be used to joint tops and backs before gluing |
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| 13. Last step is to sand the fret ends flush to the fingerboard, glide the fingerboard back and forth along the sand paper until the CA residue is gone. That will indicate that the frets are absolutely flush |
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